PhD Opportunity: Advanced Barrier Coatings for Extreme Environments with Rolls-Royce

Are you a driven and innovative materials scientist or engineer looking to make a significant impact in the aerospace industry? The EPSRC Centre for Doctoral Training (CDT) in Digital Metal at the University of Nottingham, in collaboration with industry leader Rolls-Royce, is offering an exceptional opportunity for a 4-year, enhanced stipend PhD studentship. This project focuses on the Development of Advanced Barrier Coatings for extreme environments, a critical area for the future of aero-engine technology.

This PhD programme leverages the renowned expertise of the Centre of Excellence in Coatings & Surface Engineering at the University of Nottingham, an internationally recognized hub for Thermal Barrier Coating (TBC) research. You will be at the forefront of developing next-generation TBCs essential for ensuring the reliable and highly efficient operation of aero-engines.

The Research Project: Pioneering In-Situ Protection

This is an exciting, hands-on experimental research project that delves into a crucial challenge facing modern aero-engines: the degradation of TBCs by external contaminants like Calcium Magnesium Alumina (CMAS) and Silicates. These contaminants can significantly accelerate wear and tear, impacting performance and safety.

As a PhD candidate, you will:

• Investigate Novel Protective Chemistries: Apply a deep understanding of material science and coatings technology to develop new chemistries designed to protect TBC systems.
• Leverage Advanced Digital Technologies: Utilize cutting-edge digital tools to analyze TBC degradation and the nature of environmental contaminants, informing the development of protective solutions.
• Develop In-Situ Application Methods: Work with advanced, bespoke continuum robotic systems to demonstrate the feasibility of applying these novel coatings directly in situ, bridging the gap between theoretical discovery and practical industrial implementation.
• Contribute to Aerospace Sustainability: Your research will advance the fundamental understanding of intelligent, customizable coating systems, directly contributing to the long-term sustainability of the aerospace sector.
• Master State-of-the-Art Techniques: Gain hands-on experience with manufacturing processes such as plasma spray and mini-combustion flame spray, and utilize advanced characterization tools including SEM/EBSD, burner rig testing, and furnace thermal cycling.

Advantages for Candidates:

This studentship offers a wealth of benefits for your career development:

• Enhanced Stipend: Receive a tax-free stipend of up to £26,780 per annum, providing strong financial support throughout your studies.
• Industry Collaboration: Work directly with Rolls-Royce, gaining invaluable industry experience, networking opportunities, and insights into real-world engineering challenges.
• World-Class Research Environment: Be part of the Digital Metal CDT cohort at the University of Nottingham, benefiting from tailored courses, expert mentoring, comprehensive career support, and conference opportunities.
• Cutting-Edge Facilities: Access state-of-the-art laboratories and equipment for both materials processing and advanced characterization.
• Direct Impact: Your research will directly address critical industry needs, offering the potential for significant contributions to future aerospace technologies and the sustainability of the industry.
• Comprehensive Funding: The studentship covers UK tuition fees and provides a £4,000 research training support grant.

Key Considerations for Your Career Path:

This opportunity is ideal for candidates who:

• Possess a Strong Academic Foundation: You should have a minimum of a UK MEng 2.1 (or equivalent) in Materials Science, Mechanical Engineering, Manufacturing Engineering, Chemistry, or a closely related discipline. A minimum of 70% in the project element of your undergraduate degree is required.
• Are Passionate about Experimental Research: This is an experimental project, requiring a hands-on approach and a strong interest in materials characterization and testing.
• Aspire to a Career in Advanced Materials or Aerospace: This PhD provides an excellent springboard for roles in research and development within the aerospace sector, advanced materials manufacturing, or academic research.
• Are Eager to Bridge Academia and Industry: The close collaboration with Rolls-Royce will equip you with the practical understanding and problem-solving skills highly valued in both sectors.
• Thrive in a Collaborative Environment: As part of a CDT cohort, you will benefit from peer learning, shared experiences, and a supportive network.

This PhD studentship represents a unique chance to gain advanced research skills, contribute to groundbreaking innovation, and significantly advance your career in a dynamic and critical industry.